Disposable Tableware Packaging Machine Solution
We provide a full-automatic integrated one-stop packaging solution for disposable tableware, covering automatic feeding, sorting, counting, bag forming, bagging, sealing, cutting, coding and finished product output. The entire production process realizes unmanned continuous operation, applicable to mass production of single-type tableware and mixed cutlery sets. With stable operation, high packaging speed, precise counting and food-grade hygienic structure design, the solution fully complies with international food packaging safety standards.
Disposable plastic cutlery, wooden cutlery, paper tableware, single chopsticks and chopstick sets, multi-piece combined tableware kits
1. Project Background & Customer Pain Points
Most disposable tableware manufacturers are trapped in multiple packaging process bottlenecks. Traditional production relies heavily on manual operation, featuring low packaging efficiency, inconsistent sealing quality and counting accuracy. Manual contact easily causes secondary hygienic pollution, while intensive labor brings high and rising labor costs. In addition, manual packaging fails to support large-batch and continuous order production, leading to insufficient factory output, delayed order delivery and weakened product market competitiveness.
This customized fully automatic packaging solution is tailored for the packaging scenarios of disposable tableware, including plastic, wooden and paper spoons, forks, knives, chopsticks and integrated cutlery sets. It perfectly solves the industry pain points of low automation, high error rate, poor sanitation conditions and high comprehensive operation costs.
2. Core Working Process
The equipment independently completes the full set of packaging procedures without manual intervention, and the core working steps are as follows:
- Automatic Feeding & Sorting : Equipped with professional vibrating feeding and conveyor sorting system, the machine can neatly arrange scattered and disordered tableware, realize stable and uniform material conveying, and effectively avoid material accumulation, blockage and missing feeding.
- Intelligent Counting & Grouping : Adopts high-precision photoelectric sensor counting technology, supporting customized packaging quantity settings (single piece, double pieces, fixed set or custom specification). It is equipped with an automatic rejection function to eliminate missing-count and wrong-count products.
- Automatic Bagging & Forming : It adopts roll film automatic forming technology with adjustable bag length, which can flexibly adapt to different tableware sizes and diversified packaging specifications, with strong compatibility.
- Sealing & Cutting: Constant-temperature heat sealing technology ensures firm, flat and smooth sealing edges without wrinkles or cracks. The automatic cutting mechanism realizes precise separation of finished packaging bags with neat incision.
- Coding & Output: Optional automatic coding function supports printing production date, batch number and other information. Finished products are automatically output and stacked, facilitating subsequent boxing, storage and transportation.
3. Machine Technical Parameters
Standard technical parameters of disposable tableware packaging machine are as follows, supporting personalized customization according to customer product and factory demands.
Parameter Item | Technical Specification |
Equipment Name | Automatic Four-piece Tableware Packaging Machine |
Equipment Model | JBK-260 |
Packaging Materials | Applicable for OPP heat-sealing film, composite film, aluminum-plastic composite film |
Machine Dimension | L2000*W950*H1500mm |
Packing Speed | 80–150 bags/min; Folding speed: 300 pieces/min |
Max Packaging Size | Length: 300mm, Width: 100mm, Height: 40mm |
Min Packaging Size | Length: 150mm, Width: 30mm, Height: 1mm |
Non-woven Fabric Width | 80–260mm |
Rated Voltage & Power | AC220V, 2.4KW |
Noise Level | Low noise, 60–70dB |
Machine Weight | 780KG |
The full set of automatic disposable tableware packaging equipment consists of core functional units to ensure stable and efficient operation of the whole line, including: vibrating feeding sorting unit, intelligent photoelectric counting unit, servo film feeding & bag forming unit, constant-temperature heat sealing & precise cutting unit, automatic coding unit, finished product conveying & stacking unit, and intelligent PLC control system.
All core components adopt high-quality brand accessories, with stable performance, low noise and long service life. The intelligent PLC control panel supports parameter one-key adjustment, simple operation and convenient daily maintenance, which is suitable for long-term continuous industrial production.
4. Solution Conclusion
This fully automatic disposable tableware packaging solution effectively solves the industry pain points of low automation, high labor cost, unstable packaging quality and hidden hygiene risks. With intelligent counting, standardized packaging and unmanned production, it helps manufacturing enterprises realize automated, hygienic and high-efficiency packaging production. The equipment features strong compatibility, stable operation and low comprehensive cost, which can effectively reduce long-term operating costs, improve product packaging grade and market competitiveness, and bring stable and considerable economic benefits for enterprises. It is a mature and reliable packaging upgrading solution for disposable tableware production factories.
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