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Solution for Disposable Wet Towel Folding Machine Production Line

This is a fully‑automatic all‑in‑one production line for disposable wet towels. It completes the whole workflow from non‑woven unwinding, cutting, multi‑format folding, liquid injection & humidification, counting‑stacking to finished‑product conveying. Compatible with single‑pack, multi‑pack and barrel‑pack wet towels, it adopts servo intelligent control for stable running, high folding precision and low failure rate. Widely applied in catering, hotel, medical and daily‑cleaning industries, it replaces manual work to boost output and cut costs, satisfying mass‑production demands for small‑to‑large‑sized chemical manufacturers.

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1. Core Equipment Composition

The entire production line consists of six core modules, which operate in a coordinated and automatic closed loop without manual intervention. First, the automatic unwinding module is equipped with a constant tension control system, supports uninterrupted feeding of large rolls of non-woven fabric, and realizes non-stop roll replacement to avoid fabric stretching, wrinkling and offset. Second, the precise cutting module adopts a scissor-type precision cutting structure with high-speed servo drive, ensuring smooth and burr-free cutting edges with the size error controlled within ±1mm. Third, the multi-functional folding module supports various mainstream folding methods such as Z-fold, N-fold, half-fold and cross-fold, enabling quick switching of product specifications to adapt to different market demands. Fourth, the intelligent liquid injection and humidification module adopts

2. Complete Production Process

The disposable wet towel folding machine production line adopts an integrated fully automatic process with continuous automatic operation. The specific process is as follows: non-woven fabric raw material unwinding → constant tension deviation correction conveying → high-speed precise cutting → customized folding forming → automatic quantitative liquid spraying and humidification → finished product shaping and conveying → intelligent counting and stacking → automatic finished product discharging. During the production process, the equipment is equipped with an on-line detection system, which can automatically identify and eliminate defective products, liquid shortage, folding misalignment and other problems without manual duty. At the same time, it supports continuous uninterrupted production, and can adjust the operating speed, product size and humidification parameters according to production needs, adapting to the standardized mass production of disposable wet towels of different specifications. The processes are closely connected without material waste, and the production qualification rate can reach more than 99.8%.

3. Core Equipment Advantages

  1. High efficiency, energy saving and strong mass production capacity: The equipment runs stably at high speed with the cutting and folding speed up to 200-300 pieces per minute. Combined with the supporting four-side sealing packaging equipment, it can realize high-speed linked mass production, meeting the production needs of large-batch orders. Compared with traditional manual and semi-automatic equipment, the production efficiency is increased by 3-5 times with lower energy consumption, greatly reducing labor and energy consumption costs for enterprises.
  2. Flexible production and wide adaptability: It supports the switching of various folding methods and size specifications without large-scale mechanical adjustment and quick model change. It can produce various products such as catering wet wipes, disinfection wet wipes, hotel disposable towels and cleaning wet wipes to meet diversified market demands.
  3. Stable precision and excellent finished product quality: Adopting multi-axis servo precise control, it features small folding error, neat cutting and uniform humidification. Equipped with four-side sealing packaging equipment, the sealing is flat and tight, the finished products are flat and beautiful without damage or misalignment with high product consistency.
  4. Intelligent and convenient with simple operation and maintenance: Equipped with an integrated touch control system with visual parameter adjustment, it is easy to operate. The equipment adopts an open structure design for convenient disassembly and maintenance, and is equipped with automatic fault alarm and self-inspection functions to reduce operation and maintenance difficulty.
  5. Safe, stable and durable: The whole machine is made of high-quality stainless steel, which is corrosion-resistant and easy to clean, complying with daily chemical food-grade production hygiene standards. The core electrical accessories are brand-guaranteed with low failure rate and long service life, enabling long-term continuous and stable operatio

4. Core Technical Parameters

This production line is equipped with SYSJ-280 automatic four-side seal wet wipe packaging machine to realize integrated linked production of wet wipe folding, conveying and four-side seal packaging. The equipment is compatible with a variety of packaging materials, featuring fast operating speed, high packaging accuracy and strong stability, which can meet the needs of high-speed mass production. The detailed technical data such as overall equipment specifications, operating parameters and adaptation conditions are shown in the table below:

 Item

 Technical Specifications

Equipment Specification

Fully Automatic Wet Towel Folding & Packaging Machine (With Visual Inspection)

Production Speed

10-70 pieces per minute (Actual capacity depends on product size)

 Towel Material Size

180-280mmSquare towel side length: 180-280mm

Packaging Raw Material

Neat warp-knitted fiber roll material

Applicable Material Width

180-280mm

Maximum Roll Diameter

≤90cm (Customizable)

Core Tube Diameter

76mm

Packaging Width

50-140mm

Packaging Height

1-45mm

Total Equipment Power

≤7.5KW, 220V 50Hz

Machine Overall Dimensions

6621 × W3125 × H1650mm

5. Application Scenarios

This production line is equipped with SYSJ-280 automatic four-side seal wet wipe packaging machine to realize integrated linked production of wet wipe folding, conveying and four-side seal packaging. The equipment is compatible with a variety of packaging materials, featuring fast operating speed, high packaging accuracy and strong stability, which can meet the needs of high-speed mass production. The detailed technical data such as overall equipment specifications, operating parameters and adaptation conditions are shown in the table below:

6. Solution Summary

Combined with the pain points of industrial production, this disposable wet towel folding machine production line solution is equipped with an intelligent visual inspection system to realize full-process automatic, intelligent and refined production. With low energy consumption, high precision and strong adaptability, the equipment has multiple advantages such as flexible mass production, intelligent defect detection, low-consumption operation and maintenance, and controllable quality. It completely solves the problems of low efficiency, large manual inspection error, uneven finished product quality and high energy consumption cost in the traditional production mode. The equipment is suitable for the production of multi-size warp-knitted fiber wet towels, compatible with conventional industrial voltage, with reasonable body layout, stable and durable operation. It is the preferred equipment solution for small and medium-sized enterprises to expand production, carry out intelligent upgrading and improve product quality, effectively helping enterprises reduce costs, increase efficiency and enhance core market competitiveness.

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